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Tuesday, October 30, 2018

Stabilizer Step up 110V AC to 230V AC 500VA

It can Stabilize Mains voltage to around +/- 10% . It can be used for both 110V AC or 220V AC inputs with modifications. The Output is 220V AC.

Stabilizer Step up 110V AC to 230V AC 500VA

There is an overload, under voltage and over voltage trip circuit.U2A and U2B are two comparators which controls relays K2 and K3 Respectively. One Boosts the voltage (Step-up) when mains supply is low. The other Bucks the voltage (Step-down) when mains voltage goes beyond a limit.

Stabilizer Step up 230V AC 500VA

U2C and U2D work like a window comparator to trip the unit above and below certain preset limits. This circuit is clubbed with a Mains control relay K1 which can be Turned ON-OFF with two pushbuttons.Put a 0.1uF 1KV pl cap across all relay contacts to avoid sparking.

Relay current paths should be large and direct to supply, or when relay operates ground will lift and cause malfunction.All mains wiring and connections should be designed for high voltage and current, They should be isolated visually from control circuits by 10 mm or more. If input voltage is 230V put the two 110V windings in series in proper polarity

Thursday, October 25, 2018

Mini RTD Pt-100 Transmitter

If you need to transmit the temperature from a high voltage area or toxic environment. You will need to hermetically seal the transmitters, convert the Voltage to frequency, frequency to IR LED flashes or RF. This can be then remotely monitored. Then the transmitter has to be battery-solar operated, low power too.


The customer wanted a two wire system, this needs low power opamps which were ten times the price. If this transmitter works at 3mA it could have been two wire. Those parts were in short supply and the budget of customer was low. So i made it with regular opamps but three wire. The customer was satisfied as he got a cost effective solution. But now the situation of markets and products are different.

RTD  Three Wire Transmitter

These are the circuits and boards of a Mini Temperature Transmitter for a Platinum hundred ohms temperature Sensor. Has a 4-20mA sink output. Current Loop can be used for multiple instruments.

ICL7135 is a simple solution. It has a serial output that can be used to Drive IR Leds. Remotely sense these flashes in a Micro-controller and you have a reading. You may be able to use optic-fibers too. Where volatile liquids are present so that the risks of sparks can be eliminated.

Friday, October 05, 2018

RTD 3-W Mains Power 4-20 mA Transmitter

This is the Photo of a RTD 3-W Mains Powered Temperature 4-20mA Transmitter. The Circuits and PCB are here RTD PT100 Transmitter and Multiplexer.The Circuit RTD-Pt-100-Transmitter.


We can classify Transmitters as shown below. The Measured Parameter Temperature, Flow or Events Has to reach an Intelligent Data Storage and Analysis System. It may just be an Human Operator who jots the data on a Notepad and Turns a Few Dials based on his Experience or an embedded controller. It could even be a Computer Network or a Web Application used,

RTD PT100 Transmitter and Multiplexer PCB
  • Analog Transmitters - Like 4-20mA Loop.
  • Electrically Isolated Analog Transmitters.
  • Transmitters that need to be Intrinsically Safe.
  • Digital Transmitters and Optical Interface.
  • Wireless Transmitters and TCP-IP.
The job of the transmitter is to take the weak analog measured parameter information from sensor, be close to it, amplify, clean, linearize the signal if required and send strong - error free data over a long distance to an operator or system.

Process Control Instruments and Custom Solutions has been my core Strength. The RTD Pt-100 Transmitter with 4-20 mA output shown here was used in numbers with a 4-20 mA Analog Multiplexer. This was in turn monitored/controlled by a PLC SCADA System to monitor many points in a large Industrial Plant. The external multiplexer makes unlimited channels possible with a Standard Analog Input and Digital Output Module.

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