Schematics of delabs

One of the oldest Schematic Archives on the Web. It was in the form of pdf files in the late 90s. Instrumentation and Industrial Designs by delabs and Generic Application Designs.

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Monday, March 26, 2018

InfraRed LED Flasher for Optical Switch

This circuit is used to detect objects by reflected infrared light. It can be built into a cylindrical enclosure just like an inductive proximity switch.

Part of - InfraRed Detector for Proximity Switch

This is also useful as a level detector for colored liquids like oil. This has some immunity to ambient sunlight as it detects ac pulses.

Infrared Optical Proximity Switch

IC 555 is used as an astable oscillator and it flashes the Infra red LED D1 at a high speed, The object close to this LED reflects the light along with the ambient light which may also be sunlight.

InfraRed LED Flasher for Optical Switch

IR Led's and Diodes

The types available are various and polarity hard to detect even photo IR transistors can be used. The IR Led can be tested in diode mode of a DMM (battery should be in good condition) it should give around 1.1V drop in proper polarity.

Se a Related circuit here Optical Obstacle Switch.

An IR detector diode or photo diode can be tested in the same way the drop will be 0.5V at 1 feet from a 60W lamp (no sunlight), closing the IR photo diode with your hand will be an over range on DMM this will happen on proper polarity. the photo diode shows around 10k ohm resistance in daylight and in Mega ohms when covered also the photo diode detects light on reverse bias and used like that.

This was built for a Varnish Impregnation Unit. It could be Epoxy or some liquid used in Coil-Capacitor Vacuum Impregnation Process.

This was fixed behind a Glass Window, when the liquid reaches this level, the circuit senses it and works like a limit detector. Hence the name Optical Proximity Switch. It is fairy simple in design. It worked after a few trials.

This was a custom design. We always should cost custom designs more, there is more time and materials used up. Only when some quantities are made, you can make it break even.

Costing should also involve a R&D component, this is needed to build the in-house lab. Many good firms today, owe their present performance to the research effort and investment done by their predecessors.

Tuesday, March 20, 2018

Interface a uC to PC RS232 with MAX232A

This is the standard configuration on how to Interface a uC like 8051 to PC RS232 with MAX232A. The UART or Serial port was not present in 8049/8749 chips which were the ancestors of 8051/8031. Pages of code were needed to make a software UART in MCS-48. The 8051 integrated the hardware UART and short commands made it tick. The most important innovation which made uC popular was the C in 80C31. C is for CMOS. This made the chip work cooler and work on even batteries and small power supplies.

80C51, SBC, Firmware and Circuits

The 8749 and 8751 are the UV EPROM type of uC. With limited erase/write cycles. The FLASH revolution changed every thing, you could update firmware over a phone line modem. Even without Ethernet, the firmware could be updated by making every embedded device a node on the EPABX. Now TCP/IP and Wi-Fi makes it all very easy.

Interface a uC to PC RS232 with MAX232A

PAULMON2 Hardware Requirements

The 8752 processor must be programmed with a copy of PAULMON2. The only other chip required is a MAX232, to translate the +5v signals from the 8051 to the levels used for RS-232. Of course, a +5v power supply and a standard serial cable are required.

Friday, March 16, 2018

Amp Hour Meter using LM331 and 74C926

LM331 is a Voltage-to-Frequency Converters and  74C926 is a 4 Digit Counter. The first part of the circuit converts the amplified DC analog value from a shunt to pulses. The Second counts the pulses and Displays it on a Seven segment LED display.

Amp Hour Meter using LM331 and 74C926

In Electroplating, the time taken will determine the plating thickness which is both related to cost and quality. More current also means more metal has been used so it has to be monitored to control and deliver cost effective electro plating quality.

Mixed and Interface Circuits

A high current with low voltage is applied on special electrodes. One of the electrodes will have the job to be plated. The Medium is an Electrolyte. This is a part of Electrochemistry, Battery, Cells, Electrolytic Capacitors all belong to this branch.