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Saturday, January 23, 2016

Simple Thermocouple Amplifier

The OP07 is in a non inverting amplifier so as not load the mV of thermocouple, the zeners are to protect circuit if junction contacts heaters or the earth gets broken.

Thermocouple and Pt-100 RTD

The RC is to filter out 50Hz pick up in thermocouple wires if near heater wiring and also reduces reading jumps when high current three phase contacter operates.

Simple Thermocouple Amplifier

The Pull-up 10M is when a Thermocouple breaks the output of circuit will be max. This is open sensor protection, in case Thermocouple breaks, Required only in industrial temperature controllers for protection. This means it will be 3.5V which should make you turn off the heater in software.

J and K Thermocouple with 4-20 mA

The other opamp is for further amplification as OP07 is set to around 30 gain and offset has to be adjusted with R9. If OP07 is kept in > 100 gain it may be difficult to adjust offset of 75uV. If you need very high gain in the first stage use some instrumentation amplifier or chopper stabilized amplifier. I am not very sure. This is the very basic Thermocouple Amplifier used as a front end signal conditioning in Process Control.

Wednesday, January 20, 2016

Simple Sample and Hold with CD4066

A sample and hold is like an analog memory. If The digital control A is low 4066 switch is open, and when A is high switch is closed. U2B is a buffer so as to ensure quick charging of C1 thru 4066 on resistance of 100E.

Simple Sample and Hold with CD4066

Mixed and Interface Circuits

U2A is a FET input opamp buffer which does not load or drain the cap C1. When A goes high the input analog sample is stored in C1. A has to be high for say 10*1uF*100E = 1mS, so that a proper stable sample is stored. When A is low C1 undergoes very slow discharge as opamp input resistance and 4066 off resistance is in giga ohms. The accuracy of reading Vout falls with respect to time due to leakage currents.

Sunday, January 17, 2016

Voltage to Current Source 4-20 mA

Here is a circuit that is a voltage to current converter but with a current source. That means it supplies a current from a positive terminal and can drive a remote shunt in a Measuring Instrument. The other end of the shunt returns to gnd or low.

More than one instrument can be connected in series if the the sum of the voltage drops in the instrument shunts are much less than the voltage 12V of the current source.

The 0-1V to 4-20 mA Converter published earlier is a current sink,

Voltage to Current Source 4-20 mA

You can use a LM358 or LM324. The first opamp is a Voltage to Current with a sink output. That current creates a varying voltage w.r.t the 12V DC supply, this varying voltage is mirrored by the second opamp across the source output resistor. This way a constant current is obtained with a sourcing output. The control elements are small signal high gain transistors. Any suitable equivalent can be used. Even the opamp can be chosen by the precision and application you want.

Industrial Process Control Circuits

In this form of feedback. way to understand .... "Op-Amp drives the output to maintain both inputs at the same level" and also the "Output takes the polarity of the dominant input" and lastly "dominant means, more positive". +5 is more Dominant than +3 or 0 or -2. Then -3 is more dominant than -12. See which is more positive.

Long distance of current loop may need higher voltage and lower source resistor value. Then the output transistor needs to change, if you use 24V DC then that voltage should not reach opamp. Design needs to foresee all possibilities of I/O troubles, as these are wired by a customer, mistakes happen. Hence, Industrial Designs have to be rugged.