delabs Circuits

Showing posts with label Calibration. Show all posts
Showing posts with label Calibration. Show all posts

Wednesday, March 15, 2017

Millivolt Milliamp Source - Field Calibration Current Loop

This is easy to rig millivolt source for field calibration or troubleshooting of 4-20 mA current loops. Here a Darlington pair is used for current amplification which reduces the Ib error as gain is very high.

EE Design Library - Electronic Product Design Resource.

Millivolt Source - Field Callibration Current Loop

A rotary switch selects, 4-12-20 mA Preset points. A Bourns multi-turn wirewound Pot can also be used with a digital dial. Enclose in a dust proof handheld box. Read more on process calibration.

A mA source terminated with a 10 Ohm or 100 Ohm can turn it into a mV Source. The Resistor should be above 1W and has good temperature stability. Use MFR 1 % many in parallel to get a Instrument shunt if you do not get any.

Friday, October 14, 2016

Precision Op-Amp Current Source

In this circuit we tackle the error indicated in the earlier Current Source. The LM336-2.5V eliminates the tiny error of the regulated supply and resistors. Thereby increasing Precision to a higher degree.
Precision Op-Amp Current Source
The opamp mirrors the stable 2.5V across P3 + R13. With P3 Bourns 10 Turn Trimpot you can trim the current for calibration. Q1 BC557B having a Beta - hfe of 200 is used. But a higher gain or a FET here may reduce error further, that may be needed if you are going for 16 Bit or more resolution. Then even opamp needs to change.

Mini RTD Pt-100 Three Wire Transmitter

Suppose you build it with the best Opamp, FET etc., but place it close to a Warm transformer, Regulator chip or even a Cooling Fan, you will see the lower digits of a 5-1/2 DMM spinning fast.

Wednesday, September 23, 2015

AD590 based Temperature Sensor

Learn how to use the AD590 to measure environment temperatures for display, logging or cold junction compensation.

The voltage at the point 1 of R4 will be :Vo=( 1+ ( 10K/22K)) * Vref = 3.63V as nominal Vref is
2.5V.AD590 is a current source which gives 1 uA / kelvin, It is independent of the voltage across the device. you can treat it like a current source or sink or impedance. total voltage across AD590 is 5V as opamp pin 2 is at virtual ground.

Analog Circuits - OpAmp, Signal Condition, Mixed Signal.

AD590 based Temperature Sensor

This is the way you try to understand the design.


The AD590, here is a constant current sink as cathode goes to -5. The current it sucks away or drains from node pin 2 of OP07 is 1uA/ kelvin. at 0 deg C the current drained is 273 uA at 26 deg C it is 300uA.

You know according to theory that the amount of current entering the node, is equal to the amount of current leaving the node. do not look at voltages now, look at the currents. the AD590 drinks 273uA from Node pin 2 of OP07 at 0 deg C. Now no current can come from opamp OP07 pin 2 as resistance is in giga ohms and leakage in pico amps. now the pot R5 and resistor R4 are just in series and connected to 3.63 V as established earlier. The TL431 is a shunt regulator with reference and has a low impedence. Now the R5 + R4 combination should not load the TL431, that is not the case as 3.6 / 10K = 360uA .

By varying R5 pot you can pump 3.6 / 10K = 360uA down to 130uA when R5 is max into node pin 2 of OP07. This pot will be calibrated with AD590 in ICE to give a 0 mV output of the Op07. When calibrated R5+R4 pump 273 uA into node pin 2 of op07. this is sucked away by the AD590 which is draining 273uA at 0 deg C. This leaves the pin 2 at zero potential as currents leaving = currents entering.

Now to understand the opamp functioning.

The pin 2 of opamp is a 0 potential as calculated above and pin 3 also is at zero pulled down by R7. Now as both inputs are at same potential the output of opamp also is zero. The feedback resistors R1 and R2 will carry no current as both their ends are at 0. the Vout is now 0 mV and AD590 is on a block of ICE and opamp is stable.

If pin 2 (-) becomes more dominant or positive than pin 3 (+) the output swings negative. If pin 3 (+) becomes more dominant or positive than pin 2 (-) the output swings positive. The opamp on feedback tries to maintain both the inputs at the same potential. This thumb rule can be used to make opamp oscillate, amplify or compute.

Now what happens when the AD590 is removed from the block of ICE. It comes to room temperature say 26 deg C which means 300uA. Now the AD590 demands to draw 300uA from node pin 2 of OP07. The R4 + R5 from 3.6 V can give 273uA as it is fixed, not a uA more. The rest which is 300 - 273 = 27uA leads to a drop in potential at pin 2 and it turns negative. as demand is greater than supply. which makes pin 3 which is at zero more positive than pin 2. ( theory : 0 is positive compared to -1) as pin 3 is more dominant opamp swings positive as per thumb rule. and a current starts flowing thru R1 + R2 till the current reaches 27uA. at this point the extra current 27uA drawn by AD590 is supplied by opamp thru R1+R2. The Pin 2 now comes to 0 as currents leaving = currents entering.

Test & Measurement, Instrumentation

At this point the voltage at opamp output is given by ( R1 + R2 ) * 27uA = 270mV (assume R1+R2 is 10K after calibration) now opamp gives 10mV per deg C.as opamp now is a closed loop control the rise and fall in temperature, results in AD590 current variation which produces a proportional OP07 output.

Now the explanation above is in steps but all that happens in real time in an instant.

Monday, March 02, 2015

Simple Millivolt Source for Calibration

This is a modification of a mV Source that can be whipped up easily. You could use a DPM or Multimeter to read the output. The ability of this circuit to perform well depends on the quality of all the MFR resistors and the MultiTurn Pot. Use a Bourns 10T Pot.

Good Soldered Joints, Keep all Resistors and temperature sensitive parts from Transformer and Regulators. Keep Ripple in power supplies low, no EMI tolerated. If you have problems, make a Battery Powered Unit. Shield well in case you are in a Electrically Noisy environment.

Millivolt Source In this link see at bottom this circuit millivolt source, pdf.

Simple Millivolt Source for Calibration

I have put a better offset null, OP07 has around 75uV offset error which may show as +/- 1 count error on 4 1/2 DPM 19999 counts. You can skip it if you are using a 3 1/2 digit DPM as the error will not show, even it 4 1/2 it may be upto 2 counts only.

R9, P4 and R10 are for balance and offset as you said you can use it that way. (old circuit)

C7 can be a low leakage plastic cap, even a tantalum electrolytic is ok, aluminum electrolytic may cause a very small error.

Q1 can be any npn that can take 100mA current, do not use RF devices, 2N2222 is best.

If you use a DPM protect DPM inputs with clamping diodes or zeners or an error in bread-boarding may send +/- 12V to DPM and it may be damaged. Some DPMs come with protection like DMMs. use the circuit in del2003.pdf in analog section to make a 4 1/2 DPM.

Also in 2000mV range do not short outputs as the Q1 may get damaged, and in 200mV and 20mV range the output impedance is 10 ohms which is good for calibrating any high input impedance instrumentation like a process indicator etc. loading with 100K 10K will cause error. Most instruments are very high impedance so it is fine.

Circuits by Application

Analog Circuits

  1. Battery Level Indicator
  2. Simple Sample and Hold
  3. Sample and Hold Standby
  4. Voltmeter Attenuator
  5. Precision Current Source
  6. Opamp Supply Virtual Ground

SCR and Triac

  1. Solid State Relay
  2. Normally Closed AC SSR
  3. AC-AC-SSR
  4. DC-DC SSR
  5. 2N2646 based Pulser
  6. Drive SCR thyristor

Mains Power

  1. Flashing Neon Lamp
  2. Dimmer power control
  3. Edison Bulb Life Extend
  4. Mains Current LED
  5. Mains Voltage LED

Digital Circuits

  1. Simple Digital Counter
  2. Running Lights
  3. Frequency Divider
  4. Crystal Oscillator
  5. Simple High speed switch
  6. Differential TTL converter

Measureall DMM

  1. Ohmmeter Measure Resistance
  2. Precision Digital Attenuator
  3. Precision Amplifier

Mixed Circuits

  1. Monostable Multivibrator
  2. Digital to Analog
  3. LM311 Oscillator
  4. PLL using 4046
  5. VCO with LM331
  6. BCD Thumbwheel to Analog
  7. V to F Converter ICL8038
555 Circuits
  1. OR gate with two 555
  2. fixed frequency duty cycle
  3. Pulse width modulation
  4. Astable Multivibrator
  5. uC Reset Generator
  6. LM555 Voltage Doubler
  7. 555 Power Oscillator
Discrete Circuits
  1. Isolated dual supply
  2. Sound to light converter
  3. Water operated relay
  4. Telephone Indicator
  5. Passive volume control
  6. RS232 Opto-Isolation
  7. Voltage Level Indicator
  8. Relay Driver
  9. Constant Current LED
  10. Voltage Doubler
  11. FET Current Source
Opamp Circuits
  1. Three Opamp Differential
  2. Two Opamp Differential
  3. Buffer Opamps
  4. Differential Op-Amp
  5. Inverting Opamp
  6. Non Inverting Opamp
  7. Digital gain control
  8. Square Triangle Oscillator
  9. Dual Polarity Output Amps
  10. Ammeter Precision Rectifier
  11. Voltage / Current 4-20 mA
  12. Current Source for RTD
Power Electronics
  1. Dual Power Supply
  2. Single Power Supply
  3. Battery Backup Supply
  4. 5V 1A Supply LM2575
  5. 5V Power Supply L296
  6. Dual Power Supply
  7. Tubelight Electronic Choke
  8. Voltage Doublers Multipliers
  9. White LED Lamp on Ni-Cd

uC and uP

  1. PC RS232 with MAX232A
  2. Battery Backup SRAM
  3. watchdog uC uP systems
Instrumentation Circuits
  1. Mains monitor LM3914
  2. Simple Mains monitor
  3. single digit voltmeter
  4. High Resistance Meter
  5. Diode Thermometer
  6. Function Generator
  7. Diode Leakage Tester
  8. Analog LED Ohm Meter
  9. Millivolt Source Current Loop
Process Control
  1. AD590 - temperature
  2. Thermocouple Amplifier
  3. Linearizing Thermocouple
  4. Thermocouple Amplifier
  5. 0-1V to 4-20 mA
  6. 1-5V to 4-20 mA
  7. InfraRed - Optical Switch
  8. InfraRed Detector