Friday, August 15, 2014

Digital to Analog Converter with uC Watchdog

This is the continuation of the earlier post. Part of 80C39 based Process Controller. In this schematic you can see the Watchdog and D/A Converter.

80C39 and MCS48 based Process Controller is the main circuit that has the LED 7 segment display for output and push keys for input. The old form of Human Machine Interface - HMI.

Digital to Analog Converter with uC Watchdog

My first observation of a very complex watchdog in action was an Agilent(hp) Benchtop Multimeter based on this 8048 family of 1st generation microcontrollers that did not even have a UART among many things.

At that time CMOS was just making an entry and FLASH memory was unheard of. The UV Eprom was the way firmware was set on these systems. These consumed a lot of power. 80C39 was the CMOS one.

The  4040 counter derives a slow clock from the 7555 timer. The counter has to be reset by firmware by periodically sending a reset pulse on port pin P2.7 to say "Alls Well".

If the firmware or uC "hangs" or due to EMI or Spikes the uC gets into an endless loop. Then the "Alls Well" pulses stop coming. The 4040 keeps counting till Q10 output goes high and resets the uC or can we say Wakes it up rudely.

The D/A converter was used to get the 1-5 V to obtain 4-20 mA control Signal to operate the Actuators like a Motor Drive or Heaters in a Industrial Process control System.

Thursday, August 14, 2014

Regulated High Voltage Power Supply

The Circuit below is a paper design and not tested. It can be used for education and information, this can help you make your own design. Please do not just wire it up and expect it to work.

Regulated High Voltage Power Supply

Now let me see if i can explain the circuit, This is a regulated AC power supply. This circuit uses the Mosfet to turn off when voltage goes beyond a reference point. That means it just chops the Sine wave above a point, that also implies that the output may not be pure sine and may have harmonics. The Transformer if well designed may smoothen the chops. Even a Series Inductor or Resonant Circuits may reduce harmonics.

The opto coupler 4N50 Provides isolation and good Current Transfer Ratio. That may mean you may not get a shock and that even a small current signal in Opto-LED will give a saturated or Low Impedance in Opto-Transistor. The Mosfet is used like a Impedance Control switch turned On-Off by Opto. The Optocoupler diode is controlled by the Opamps which work Closed loop. The transformer output is compared with reference to drive opto-led.

This Circuit is based on Teledyne Solid State data book application note. They may not be making these parts anymore but they are available from others.

Regulated High Voltage Power Supply - del20032

Wednesday, August 13, 2014

Switching Battery Charger with L296

This is a a circuit from my  Power Supplies Section.  There may be some documentation errors in my circuits. If you are used to building and troubleshooting circuits then it is ok.

This circuit is derived from an application note of L296, It is a Power Switching Regulator from ST Micro. U1A is wired as a differential amplifier and U1B a High Gain Comparator. C4 and C5 are parallel for lower ESR. Equivalent series resistanc Fast switching diode used is BYW80.

Switching Battery Charger with L296

L296 is a switch mode power controller here. In this NTE327 or 2N5038 is used to boost the current output. This transistor is both high current and fast switching. U1A, LM358 measures the load current by reading the voltage across shunt R6 and compared to a current limit setting at R14 using U1B to give a load current control. R7-R8 give a voltage feedback for voltage limit.

Use MFR 1% for all Resistors, 33E means 33 ohms, 22K means 22 kilo ohms, 1M is 1 megohm. 10T tp means ten turn trimpot. "Analog Ground" and "Digital Ground" must be linked at power supply only, avoid loops, let grounds radiate from a ground plane. Unused inputs of logic and opamps pull up or down to avoid oscillations and noise

Circuits by Application

Analog Circuits

  1. Battery Level Indicator
  2. Simple Sample and Hold
  3. Sample and Hold Standby
  4. Voltmeter Attenuator
  5. Precision Current Source
  6. Opamp Supply Virtual Ground

SCR and Triac

  1. Solid State Relay
  2. Normally Closed AC SSR
  3. AC-AC-SSR
  4. DC-DC SSR
  5. 2N2646 based Pulser
  6. Drive SCR thyristor

Mains Power

  1. Flashing Neon Lamp
  2. Dimmer power control
  3. Edison Bulb Life Extend
  4. Mains Current LED
  5. Mains Voltage LED

Digital Circuits

  1. Simple Digital Counter
  2. Running Lights
  3. Frequency Divider
  4. Crystal Oscillator
  5. Simple High speed switch
  6. Differential TTL converter

Measureall DMM

  1. Ohmmeter Measure Resistance
  2. Precision Digital Attenuator
  3. Precision Amplifier

Mixed Circuits

  1. Monostable Multivibrator
  2. Digital to Analog
  3. LM311 Oscillator
  4. PLL using 4046
  5. VCO with LM331
  6. BCD Thumbwheel to Analog
  7. V to F Converter ICL8038
555 Circuits
  1. OR gate with two 555
  2. fixed frequency duty cycle
  3. Pulse width modulation
  4. Astable Multivibrator
  5. uC Reset Generator
  6. LM555 Voltage Doubler
  7. 555 Power Oscillator
Discrete Circuits
  1. Isolated dual supply
  2. Sound to light converter
  3. Water operated relay
  4. Telephone Indicator
  5. Passive volume control
  6. RS232 Opto-Isolation
  7. Voltage Level Indicator
  8. Relay Driver
  9. Constant Current LED
  10. Voltage Doubler
  11. FET Current Source
Opamp Circuits
  1. Three Opamp Differential
  2. Two Opamp Differential
  3. Buffer Opamps
  4. Differential Op-Amp
  5. Inverting Opamp
  6. Non Inverting Opamp
  7. Digital gain control
  8. Square Triangle Oscillator
  9. Dual Polarity Output Amps
  10. Ammeter Precision Rectifier
  11. Voltage / Current 4-20 mA
  12. Current Source for RTD
Power Electronics
  1. Dual Power Supply
  2. Single Power Supply
  3. Battery Backup Supply
  4. 5V 1A Supply LM2575
  5. 5V Power Supply L296
  6. Dual Power Supply
  7. Tubelight Electronic Choke
  8. Voltage Doublers Multipliers
  9. White LED Lamp on Ni-Cd

uC and uP

  1. PC RS232 with MAX232A
  2. Battery Backup SRAM
  3. watchdog uC uP systems
Instrumentation Circuits
  1. Mains monitor LM3914
  2. Simple Mains monitor
  3. single digit voltmeter
  4. High Resistance Meter
  5. Diode Thermometer
  6. Function Generator
  7. Diode Leakage Tester
  8. Analog LED Ohm Meter
  9. Millivolt Source Current Loop
Process Control
  1. AD590 - temperature
  2. Thermocouple Amplifier
  3. Linearizing Thermocouple
  4. Thermocouple Amplifier
  5. 0-1V to 4-20 mA
  6. 1-5V to 4-20 mA
  7. InfraRed - Optical Switch
  8. InfraRed Detector