Thursday, June 15, 2017

Diode Thermometer

Measurement Of Temperature - When power transistors are used, they may tend to over heat. Likewise resistors may also overheat in the event of faults or short-circuits. The knowledge of their temperatures may be advantageous. In addition, measurement of temperature constitutes a basic necessity in day-to-day life.

Measuring the temperature of a body, depends upon the establishment of thermo-dynamic equilibrium between the body and the device used to sense the temperature. In practice, this condition is rarely attained since it is difficult to establish complete instantaneous equilibrium. Hence great care must be exercised in choosing a method suited to the problem so that satisfactory conditions for temperature measurements are obtained. Temperature sensors possess thermal characteristics dependent largely on their size and shape and the materials from which they are made. These characteristics affect precise measurements.

Temperature Measurement and Control

The introduction of a temperature sensor into a body tends to modify the temperature conditions at that point. In most cases the sensor is connected to a recording instrument by means of an intermediate system, along which the signal is carried. The intermediate system and the recorder may be subject to temperature and other changes. Hence compensating devices become a necessity to reduce or eliminate errors.

Diode Thermometer

The measurement of temperature in our instrument depends on the fact that the forward voltage drop of a silicon diode changes by about - 2 millivolts per degree centigrade. Thus, by measuring the change in forward voltage of silicon diode kept in a temperature probe, the voltage drop can be converted into temperature.

Since this involves the measurement of millivolt level accurately a precision voltage source is needed. This can be conveniently obtained from the 3 pin + 5v voltage regulator. This voltage is tapped using a preset VR6 whose output is used for adjusting the ice bath temperature reading to zero degree. This tapped voltage is fed to the diode in the temperature probe and the other end of the diode is returned to a negative supply of -8v. The negative supply uses a (-8v regulated output from IC 7808 voltage regulator) which has the least variation with temperature. Now, the voltage at the probe point is connected to the input of DPM via function selector switch ST.

MeasureAll - Test and Measuring Instrument

The temperature probe can be made by a length of shielded audio cable connected to any type of mini plug and fitted onto the front panel socket SSG/T. The free end of the cable is soldered to the diode. The diode is kept just at the tip of the cable. A miniature glass diode like 1N4148 is preferred. The soldering makes a good fixture at the end of the cable. The meter can thus measure temperatures from 0°C to 150°C continuously and upto 200°C momentarily since above that the cable starts melting.
Epoxy Resin and a used Metal Pen Refill can be used to make a sensor to insulate the cable. The diode must be thermally and electrically isulated from metal tube.

(above text may have ocr and concept errors)

Monday, June 05, 2017

Constant Current Source for LED

This article will explain the way a simple transistor based current source is designed, this will give an idea on how some components can be used in a practical way to make the circuit do some function, the objective is not design but to become familiar with the basic ideas.

Design of a Constant Current Source

In the circuit the LED is used as a reference so to keep it cool a 2.2K is chosen. (20V - 1.6V) / 2.2K = 8.3mA on the high side and when voltage is 10V the current will be 3.8mA min.

Constant Current Source for LED

You should know that the LED forward drop can change with ambient light as it is photo sensitive and will vary with temperature.

The circuit can be improved by using a zener in place of the LED or better still a temperature compensated reference like LM336.

Operating Current of LM336 is 400uA to 10mA, 20V The max. voltage 20V / 3.3K = 6mA. so within limits. Then you can compute the rest, wire it up to see if your design works.

Friday, June 02, 2017

Using Thermocouple with DMM or DVM

In the circuit, use only metal film resistors (MFR) of 1 per cent tolerance, as this is an instrumentation application. Power supply should be a stable +5V, -5V supply, for which one can use 7805 and 7905 regulators.

The inputs TC+ and TC- terminals should go to a 4-way barrier terminal block, the 2 extra terminals are used to mount TH1 Cu thermistor. This forms an isothermal block, which is good enough.

A simple way to make a TH1 Cu thermistor, is to take a 1 Meg-ohm 2W resistor as a former and wind 2 meters of 46 SWG enameled copper (Cu) wire (5.91 ohm/meter) over it. This gives a 12-ohm value. Terminate wire ends on resistor leads.

Using Thermocouple with DMM or DVM

Thermocouple Temperature using DPM or DMM

Test and Calibration -

For calibration, you will need a DMM-DPM and a milli-volt source (as shown in the Fig.). First connect source to terminals TC+ and TC-, then set source to 0.00 mV (verify with DMM for zero). The output across +out and -out (use DMM) terminals must be mV representing the room temperature (RT). For example, if RT is 30° C (use a glass thermometer) then +out should be 30mV at 0mV input. Adjust VR1 till 30mV is read at +out terminal. This is 'zero cal'.

Thursday, April 20, 2017

Insulation Tester power supply

With these circuits you can make an insulation tester going upto one tera ohm (2 Tera ohm max). hence currents will be in pico amps, great care required in design. Also 1000 Volts DC is generated which can cause injury. take great care. the above circuit is for the advanced instrumentation hobbyist only, do not try it at home.

Insulation Tester or Teraohm Meter with Polarization Index 

The parts list which is not in the circuit is listed below, the circuit is 15 years old. but you may get some idea on high resistance measurement.

IC7, IC9 - NE555 - Timer IC
IC8 - LM723 - Voltage Regulator

The above list is from my memory, hence it may be wrong, i have forgotten this circuit, this circuit was scanned by a hp photosmart and resized and optimized by irfanview. also note the technology may be obsolete, but basic idea is still the same today.

Insulation Tester power supply

Theory of Operation.

 IC7 555 as an Astable chops the DC with T2 NPN transistor. TR2 was a Russian U Core High-Freq Transformer. The secondary was insulated with mylar, layer to layer and impregnated in Mica-Lacquer or varnish. The 723  Chip along with T1 is The closed loop regulator which changes the DC which is chopped.

The high voltage is attenuated and that is the feedback to 723 chip which by comparing to a reference, controls the output. The diodes and caps are in series to withstand 1000V and above.

Sunday, April 09, 2017

Opamp Supply on Buffered Virtual Ground

When a Inverting Opamp Configuration is at a steady state, we say the Inverting Input is at a Virtual Ground. That means it is at 0V w.r.t to the dual power supply ground, but it cannot drive or draw any current. It is at a high impedance, but still at 0V. When you buffer this 0 V, you get a low signal ground for a opamp supply.

Analog Buffer and Inverter Switching with logic - del20016

Opamp Supply on Buffered Virtual Ground

This gnd. can sink and source in a couple of mA. You can use it with low power opamp circuits for portable battery operated devices. This creates a virtual +/- 6 V dual supply from a 12V battery. This may be needed in cases where some instrumentation opamps need the negative supply or your design demands a measurement around zero.

You may get a more loadable ground using a Power Opamp, i have not tried. The above circuit gnd cannot be used as a return path for LED's or Relays. You can drive these, between VCC-VDD, but translate levels to drive them.

Circuits by Application

Analog Circuits

  1. Battery Level Indicator
  2. Simple Sample and Hold
  3. Sample and Hold Standby
  4. Voltmeter Attenuator
  5. Precision Current Source
  6. Opamp Supply Virtual Ground

SCR and Triac

  1. Solid State Relay
  2. Normally Closed AC SSR
  3. AC-AC-SSR
  4. DC-DC SSR
  5. 2N2646 based Pulser
  6. Drive SCR thyristor

Mains Power

  1. Flashing Neon Lamp
  2. Dimmer power control
  3. Edison Bulb Life Extend
  4. Mains Current LED
  5. Mains Voltage LED

Digital Circuits

  1. Simple Digital Counter
  2. Running Lights
  3. Frequency Divider
  4. Crystal Oscillator
  5. Simple High speed switch
  6. Differential TTL converter

Measureall DMM

  1. Ohmmeter Measure Resistance
  2. Precision Digital Attenuator
  3. Precision Amplifier

Mixed Circuits

  1. Monostable Multivibrator
  2. Digital to Analog
  3. LM311 Oscillator
  4. PLL using 4046
  5. VCO with LM331
  6. BCD Thumbwheel to Analog
  7. V to F Converter ICL8038
555 Circuits
  1. OR gate with two 555
  2. fixed frequency duty cycle
  3. Pulse width modulation
  4. Astable Multivibrator
  5. uC Reset Generator
  6. LM555 Voltage Doubler
  7. 555 Power Oscillator
Discrete Circuits
  1. Isolated dual supply
  2. Sound to light converter
  3. Water operated relay
  4. Telephone Indicator
  5. Passive volume control
  6. RS232 Opto-Isolation
  7. Voltage Level Indicator
  8. Relay Driver
  9. Constant Current LED
  10. Voltage Doubler
  11. FET Current Source
Opamp Circuits
  1. Three Opamp Differential
  2. Two Opamp Differential
  3. Buffer Opamps
  4. Differential Op-Amp
  5. Inverting Opamp
  6. Non Inverting Opamp
  7. Digital gain control
  8. Square Triangle Oscillator
  9. Dual Polarity Output Amps
  10. Ammeter Precision Rectifier
  11. Voltage / Current 4-20 mA
  12. Current Source for RTD
Power Electronics
  1. Dual Power Supply
  2. Single Power Supply
  3. Battery Backup Supply
  4. 5V 1A Supply LM2575
  5. 5V Power Supply L296
  6. Dual Power Supply
  7. Tubelight Electronic Choke
  8. Voltage Doublers Multipliers
  9. White LED Lamp on Ni-Cd

uC and uP

  1. PC RS232 with MAX232A
  2. Battery Backup SRAM
  3. watchdog uC uP systems
Instrumentation Circuits
  1. Mains monitor LM3914
  2. Simple Mains monitor
  3. single digit voltmeter
  4. High Resistance Meter
  5. Diode Thermometer
  6. Function Generator
  7. Diode Leakage Tester
  8. Analog LED Ohm Meter
  9. Millivolt Source Current Loop
Process Control
  1. AD590 - temperature
  2. Thermocouple Amplifier
  3. Linearizing Thermocouple
  4. Thermocouple Amplifier
  5. 0-1V to 4-20 mA
  6. 1-5V to 4-20 mA
  7. InfraRed - Optical Switch
  8. InfraRed Detector